Remove both shift cables from shift plate. Inspect starter motor drive housing, replace if necessary. Prolonged idling; slow acceleration; failure to cut back on throttle once boat is on plane; boat over loaded; uneven weight distribution 3. Insert correct feeler gauge between breaker points. Check point spring tension 20-27 oz.
Disconnect bullet connectors of trim sender wires 12. Cut two hoses from bulk hose supplied of suffi- cient length to extend from bottom fittings on res- ervoir to fill caps on power steering pumps. Customer Service Mercury MerCruiser Service Manuals - The Service Manual Vault has made every effort to make your Mercury MerCruiser service manual shopping experience as easy as possible. Pinion clearance must be checked as follows after 6. Remove thermostat cover attaching bolts and lock-washers, then remove and screws. Remove spark plug, rocker arm and push rod on cylinder to be serviced.
When performing any work where electrical terminals could possibly be grounded or touched by the mechanic, the battery cables should be disconnected at the battery. Disconnect shift cables and shift assist assembly 7. Just Bob, You said that you could get the Boat Fix links working? Mis- matched or incorrect fasteners can result in damage or malfunction, or possibly personal injury. Install return fitting in hose and tighten hose shown. Runout Inspection b - Push Flywheel and Crankshaft Forward as Far as It Will Go when Taking Reading 1.
Thrust collar must be in place before shaft is inserted in housing roller bearing. Coast Guard Rules and Regulations to minimize risks of fire and explo- Specifications sion. Noise will stop as soon as engine is tributor cap; cracked coil tower; leaking spark turned off. The recommendation of the man- Valve seat reconditioning is very important, since ufacturer of the equipment being used should be seating of valves must be perfect for engine to deliver carefully followed to attain proper results. Switch should read no continuity. Check oil level with boat at rest in the water.
Please let me know if this was a mistake. Installation Guide connecting rod into place on crankshaft journal with connecting rod bolt guide. Using hose clamp, install hose on fluid cooler. Clogged flame arrestor, flooding car- that temperatures suddenly have risen, usually dur- buretor, sticky choke or weak ignition components ing hard, fast acceleration under heavy load. Refer to Transom Assembly sections of this manual for identification information. Many mechanics purchase electronics manuals like this and use a laptop near them while doing maintenance! Incorrect distributor or amplifier advance curve 4.
Route tings on priority valve. Check float weight as shown. Check that bearings roll freely. Inspect all contact surfaces for wear. Crankshaft striking pan or pan baffle engine speed B. Remove screw from field coil connector and sole- noid attaching screws. Disconnect Hose from thermostat cover.
Measure resistance between towers as shown. Remove battery and clean exterior. Do not use solvent, or electrical components may be dam- Removal aged. Do this until entire system is After paint has dried, spray Quicksilver Corrosion drained. Make sure hook on end of choke coil engages with choke lever.
Check that locking tabs on cap are not bent or the tubes just inside the nipples. Still as its my opinion they should be provided free with all boats and vehicles its great to see some people putting in the effort to upload those they have. Disassemble piston from connecting rod using fications before pistons can be considered for re-use. Install camshaft and gear assembly in engine. Install insulator cap on regulator clamp alternator in vise as shown. Install valve covers, torque screws to 40 lb.
Install float assembly and hinge pin. Remove distributor cap and rotor. Float adjustment Secondary air valve wind-up 4. Clean bilge, run engine with clean white paper on bilge floor, locate oil leak s 3. Check engine oil level with boat at rest in the 2. Using continuity meter, connect test leads as shown, and connect 12-volt battery with jumper leads as shown. Remove contact set attaching screw and lift con- tact point set from breaker plate.